Tuesday, November 22, 2011

Area of Operation & Maintenance - Boiler / Turbines

If you are looking for your career in Boiler / Turbine O&M then you should understand the below points.


Education - Generally B.Tech / B.E. / Diploma - Mechanical
Designations - Boiler operator, shift In-charge, Plant In-charge 
Other utilities - Dg sets, WTP, Cooling towers 


Key responsibilities - 
Responsible for start Ups,shut downs and Shift management.


Responsible for handling emergency plant operations such as black outs, tripping, etc.


Responsible for taking decisions for operation related issues on real time basis with out jeopardizing plant safety.


Responsible for guiding / training the control desk and field operations engineers in carrying out normal and emergency operations.


Responsible for coordinating with plant maintenance departments and other external agencies for plant-related jobs.


Responsible for timely assessment of risks in the plant & plan mitigation initiatives.


Responsible for ensuring compliance to all statutory/environmental/waste disposal requirements.


Responsible for ensuring proper manning of the Shift.


Coordinate with maintenance for planned outages. le Emergency plant operations including black outs,tripping, etc.


Operation of thermal power plants and Balance of Plant with optimum efficiency.


Cold Start up, Hot Start-up, Warm start up, Normal Operation, Emergency Handling and
down of Units.


Line up of the unit and its auxiliaries, Changeover of equipments, routine testing of protection systemand annunciation system.


Issue and cancellation PTW (Permit to Work) system, safe isolation, personnel safety and equipment
safety.


Monitor plant operations and handle emergencies including shut-down of units and load throw-off to
control generation as per requirement.


Prepare SMP of the rotating equipment boiler side.


Improve technical skill of colleagues and technicians.


Develop site facility for technicians to improve maintenance practice.


Day to day preventive, predictive, break down, condition base jobs.


Improve technical skills for reduce maintenance cost.


Motivate colleague, technicians for maintenance safety Practice.


Maintain documentation for ready reference.


Develop communication skills of colleagues to operational authority and other agencies.


Day to day technical discussion with colleagues and higher authority.


Concentrate to reduce oil consumption.


Create plate form to Develop indigenous spares.


Improve good housekeeping in responsibility area and surrounding area.


Ensure to carry out tool box talk at least once in a week.


Monitor & Ensure the compliance of all safety & statutory requirements with respect to boiler, factory,
etc. to improve safety.


Responsible for increasing MTBF and reducing MTTR.


Responsible for adopt new maintenance practices for better maintenance of rotary and stationery
equipment used in TPP.


Responsible for man power arrangement & job distribution for optimum utilization.


Area of experise:tube leakage, coil replacement, boiler air leak test, flue gas velocity test,boiler hydraulic test, capital & running maintenance, boiler ash refractory system, clinker grinders,ESP internals repaire,preventive schedule, stationery & rotating equipment.
Cold starting of Boiler &TG, Hot rolling of TG,monitoring of fly ash, coarse
& bottom ash system,ESP,Boiler light up activities, oil handling system, bed material.

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